Top Mount Intercooler Kit for Toyota Hilux KNZ165 1KZ-TE 3.0L Turbo Diesel 2002–2005 | Bar & Plate 3-Bar Tested

Overview

Upgrade your Toyota Hilux’s 1KZ-TE turbo-diesel performance with this top-mount intercooler kit engineered for the KNZ165 (2002–2005) platform. Built with a high-efficiency bar-and-plate core and precision-fit alloy piping, this kit dramatically reduces intake temperatures, improving throttle response and sustained power under heavy load.

Key Features

• High-Performance Bar & Plate Core: 280 × 240 × 76 mm design for maximum heat transfer and minimal pressure drop.
• 3 Bar Pressure Tested: Ensures reliability under high-boost diesel operation.
• Alloy Piping & Billet Throttle Adapter: Provides durable, smooth airflow connection from turbo to intercooler.
• Reinforced Silicone Hoses: 3-ply, 4 mm thick for excellent flexibility and burst resistance.
• Stainless-Steel Clamps: Corrosion-resistant and secure under pressure.
• Includes Bonnet Scoop: Improves top-mount air feed efficiency.
• DIY Bracket Fabrication Required: Brackets not included — buyers must fabricate mounting supports.

Package Includes

• 1 × Bar & Plate Intercooler Core
• 1 × Alloy Pipe
• 1 × Billet Throttle Adapter
• 1 × Bonnet Scoop
• 3-Ply Reinforced Silicone Hoses
• Stainless-Steel Clamps

Fitment

• Toyota Hilux KNZ165 (2002 – 2005)
• Engine: 1KZ-TE 3.0 L Turbo Diesel

Installation Note
This is a universal-fit top-mount system for 1KZ-TE applications. Custom bracket fabrication and basic mechanical skills required. Professional installation is recommended.